SWISS APPROVAL ADVANCED NDT LABORATORY TESTING

Guided UT /Waves

Longitudinal and Torsional Guided Waves Advanced Solutions

Guided Wave Testing (GWT) is used by Swiss Approval network, under the supervision of UK Advanced NDT staff of authorised Inspectors. The method is a well-established method for pipeline inspection.

GWT utilizes mechanical stress waves that are guided along the wall of the pipe and can travel long distances, so it rapidly provides close to 100% coverage. The transducer ring emits an ultrasonic wave at a chosen location on the line and then receives echoes returning from any features or discontinuities. The arrival time of the echoes indicates the distance of these reflectors from the transducer. The typical test range is 50- 100 m, but a range up to 500 m can be achieved, provided the pipe condition is excellent.

In some cases, there is no alternative inspection method, so the use of Guided Waves avoids expensive invasive investigations such as excavation.

GWT has become a well-established method for pipeline inspection. GWT is a screening technique, thus should be used to detect, locate, and classify discontinuities. Follow-up inspection with a quantitative non destructive testing technique, should be performed to precisely measure discontinuity dimensions. In other words, GWT provides detection, and local follow-up inspection, provides just the correct assessing of the severity.

Choice of Mode

For many years, the guided wave equipment used longitudinal waves. However, the last generation of equipment is using torsional waves. Swiss Approval owned equipment, is using the torsional mode, which is superior to the longitudinal mode, in the vast majority of applications. This is because of the following reasons:

  • The torsional mode requires only two transducer rows
  • The wave velocity does not change with frequency (non-dispersive mode)
  • It is in-sensitive to liquids inside or outside the pipe
  • There are two longitudinal modes propagating in the test range, which leads to false indications with this mode; the torsional mode does not have the problem of false indication.

Performing a Guided Wave Test

Guided wave equipment can display the results of the test as an A-scan, showing distance of an indication from the test position along the pipe, and as a C-scan, providing an unrolled pipe view.

Application Examples

Guided wave testing is applicable to a wide range of different scenarios, offering efficiency and coverage improvements, over alternative NDT methods.

Diameters of pipes to be inspected: From one (1) inch, two (2), three (3), four (4) inches, up to 50 inches.

Rapid Long-Range Screening

One of the main strengths of GWT is the rate of inspection coverage of pipelines that can be achieved. This is due to the ability to screen many meters of pipe from a single test point. During the inspection of 508 mm (20 in.) gas pipe, from a single installation of the transducer ring on the pipe, it was possible to inspect 230 m of pipe: 100 m in the negative direction and 130 m in the positive direction. The inspection results indicated that there was no corrosion present in the test range, but they did highlight misalignment in some girth welds.

Corrosion Under Insulation

The widespread problem of corrosion under insulation was one of the driving applications for the initial development of the method. With GWT, a short section of insulation (approximately 1 m) is required to be removed from the pipe in order to install the transducer ring. From this test position, many meters of pipe in either direction can be assessed for the presence of corrosion under insulation. This represents a significant improvement in productivity and integrity assurance over conventional techniques of inspecting for this type of corrosion (for example, radiographic techniques), which can miss degraded areas because they do not inspect the full cross section of the pipe.

High Temperature Pipe

Swiss Approval equipment has been specifically designed for the inspection of high temperature pipework, up to temperatures of 350 °C.  In one example, a high temperature inflatable ring was used in the inspection of a 203 mm (8 in.) diesel pipe that was at a temperature of 240 °C. An area of corrosion was identified and followed up with conventional inspection techniques.

Our 5 Steps Process for Guided UT Advanced Inspection

Critical Client Task

  • Standards & Regulations: Monitor, Understand and Foresee Evolution of Standards and Technical requirements, as well identify technical related critical risk factors, at International, National, and Inter-Company level.
  • Inspection Logistics : Map important requirements of Inspection Team travelling, hospitality, Customs procedures, transporting of specific inspection tools, insurance, Personal Protective Equipment avaliability, Safety Regulations and approvals, local lincensing, Work Permitts, etc..
  • Scope of Inspection : It is very critical to understand the Scope of Inspection, defining in the most proper way, the inspection targets. Corrosion Mapping, Integrity of Base material, Welds Inspection, Coating Inspection, etc.., are different scopes of inspection and required different analysis.
  • Landscape: Define the complementary activities, in predefined Landscape enviroment.
  • Human Resourses Availability : Evaluate the human resourses aailability, either within Swiss Approval and Client structure.

Services We Provide

  • Standards & Regulations: We define the Standards and Regulations, according which the inspection will be implemented. We propose technical inovvations to cover such standards in the maximum efficiency level..
  • Inspection Logistics : We offer a package in every inspection scheduled to be performed in clients site. Travelling and Hospitality at cost. Mobil and Demobil costs, clearly defined, but Free of Charge within 1 Day of travelling by car.
  • Scope of Inspection : Once the scope of inspection is clearly stated and defined, Swiss Approval is starting elaborate the Technical and Economical Offer to the Client.
  • Landscape : In our initial /preliminary visit in Clients site, we clearly define the supporting equipment and the acceptable conditions for perform the inspection properly. Insulation removal, works in high, cleaning of surfaces, and other inspection external requirements, are clearly defined and agreeg with Client.
  • Human Resources Availability : Level III authorised personnel, as well Level II Inspectors, including Operators and Experts, are agreed with the Client, befor inspection.

Critical Client Task

  • Inspection Methodology : Depending on the type of material, the geometry, the critical conditins, the kind of inspection we are aiming to perform, inspection methodology selection, is crucial for the whole inspection proccess.
  • Methodologies Combination : In most of the times, we need a combination of inspection methodologies, and this is crucial for the sucess of the inspection itself. Swiss Approval is a unique Inspection Body, combining the most well known and recognised Advanced NDT methodologies, within our company, as we do not use SUB-Contractors for inspection services. We have the capacity to afront every inspection requirement, especially combined methodologies.
  • Tools Selection based on methodology adopted : We select our inspection tools case by case, depending on the combination of methodologies selected to implement.

Services We Provide

  • Inspection Methodology : We select the most suitable inspection methodology for each component /part to isnspect, including intermediate equipment.
  • Methodologies Combination : We also define and select combination of inspection methodologies, depending on the particular conditions for each inspection service.
  • Tools Selection based on methodology adopted : We guarantee the last technology tools, properly calibrated, for the highest level inspection performance posible.

Critical Client Task

  • BEFORE INSPECTION - Surfaces Cleaning: Before any inspection activity, the cleaning of surface has to be performed in a proper way. Removal of Insulation and Cleanig is an absolute requirement for a sucessful inspection.
  • DURING INSPECTION - Inspection Service : The inspection activity is performed with a calibrated Tool, by authorised Personnel, and according the inspection procedures.

Services We Provide

  • BEFORE INSPECTION - Surface Cleaning : Under specific conditions we can further clean the surfaces, with COLD Works Pneumatic tools, suitable to work in places and enviroments with high level of safety.
  • DURING INSPECTION - Inspection Service : An Inspection Team of 2 Advanced NDT inspectors, is performing the inspection, and our equipment is able to REGISTER and Save all inspection data for further elaboration and reporting

Critical Client Task

  • Build Evidence: Build customized evidences, during every inspection process. Registration of all inspection data, is crucial, in order to build the most representative and sutable inspection report.

Services We Provide

  • Build Evidence : Reporting is the most crucial of all administrative activities. Reports are signed by the operator in the field, and then technicaly reviewed by the Technical Manager, signed properly and issued with all inspection details and supporting documents, such photos, diagrams, etc..

Critical Client Task

  • AFTER REPORTING - ROW Data Collection: All Inspection Data are collected and registered in our Inspection Data File, each file with similar inspection methodology and inspection tools. Swiss Approval is the owner of such Row Inspection Data, and this is our great legacy, makes Swiss Approval Unique Advanced NDT services provider.
  • Artificial Intelligence Data Base: The similar row Data, feed an Artificial Intelligence System, in order to develop our own Swiss Approval comparition tool, and be able to preliminary assess the results, before technical Review and assessment.

Services We Provide

  • AFTER REPORTING - Data Collection : Data are clasiffied according the similarity criteria, and registered in Swiss Approval Data base. Similarity criteria arebased on the inspection Tools caracteristics, Methodology Criteria, Standards requirements, Geometrical parameters, Material specifications, etc..
  • Artificial Intelligence Data Base : Through our Artificial Intelligence System, we will be able to have a first evaluation of findings, within seconds after Inspection Activities, with AI evaluation tool.
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